Product Description

Product Description

KPB series helical-hypoid gearboxes are the new-generation product with a compromise of advanced technology both at home and abroad.This product is widely used in textile, foodstuff, beverage,tobacco, logistics industrial fields,etc.
KPseries hypoid gearbox’s features are as follows:
(1) Driven by hypoid gears, which has big ratios.
(2) Large output torque, high efficiency(up to 92%), energy saving and environmental protection.
(3) High quality aluminum alloy housing, light in weight and non-rusting.
(4) Smooth in running and low in noise, and can work long time in dreadful conditions.
(5) Good-looking appearance, durable service life and small volume.
(6) Suitable for all round installation, wide application and easy use.
(7) The mounting dimensions of KPB series helical-hypoid gearboxes are compatible with W series worm gearboxes.
(8) Modular and multi-structure can meet the demands of various conditions.
KPseries hypoid gearbox’s Main Material:
(1) Housing: aluminum alloy 
(2) Gear wheel: 20CrMnTiH1,carbonize & quencher heat treatment make the hardness of gears surface up to 56-62 HRC, retain carburization layers thickness between 0.3 and 0.5mm after precise grinding.

Detailed Photos

Industrial Applications

Product Parameters

Model Information:

KPB63..         n1=1400r/min       180Nm    
  i i n2 M2max Fr2 63B5 71B5/B14 80B5/B14 90B5/B14    
nominal actual [r/min] [Nm] [N]    
3 Stage    
KPB63C 300 302.50  4.7 160  4800   N/A N/A N/A    
KPB63C 250 243.57  5.8 160  4800   N/A N/A N/A    
KPB63C 200 196.43  7.2  160  4800     N/A N/A    
KPB63C 150 151.56  9.3 180  4650     N/A N/A    
KPB63C 125 122.22  12 180  4330     N/A N/A    
KPB63C 100 94.50  14 180  4070     N/A N/A    
KPB63C 75 73.33  20 180  3650       N/A    
KPB63C 60 63.33  23 180  3480       N/A    
KPB63C 50 52.48  27 180  3270       N/A    
2 Stage    
KPB63B 60 60.50  24 160  3430       N/A    
KPB63B 50 48.71  29 160  3190            
KPB63B 40 39.29  36 160  2970            
KPB63B 30 30.31  47 180  2720            
KPB63B 25 24.44  58 180  2530 N/A          
KPB63B 20 18.90  70 180  2380 N/A          
KPB63B 15 14.67  96 180  2130 N/A N/A        
KPB63B 12.5 12.67  111 180  2030 N/A N/A        
KPB63B 10 10.50  134 180  1910 N/A N/A        
KPB63B 7.5 7.60  185 180  1710 N/A N/A        
                       
KPB75..         n1=1400r/min           350Nm
  i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPB75C 300 297.21  4.8 300  6500     N/A N/A N/A N/A
KPB75C 250 240.89  5.9 300  6500     N/A N/A N/A N/A
KPB75C 200 200.66  7.0  300  6500     N/A N/A N/A N/A
KPB75C 150 149.30  9.3 350  6500       N/A N/A N/A
KPB75C 125 121.00  12 350  5980       N/A N/A N/A
KPB75C 100 100.80  15 350  5520       N/A N/A N/A
KPB75C 75 79.40  19 350  5040         N/A N/A
KPB75C 60 62.43  23 350  4730 N/A       N/A N/A
KPB75C 50 49.18  29 350  4370 N/A       N/A N/A
2 Stage
KPB75B 60 59.44  24 300  4660 N/A       N/A N/A
KPB75B 50 48.18  30 300  4340 N/A       N/A N/A
KPB75B 40 40.13  35 300  4080 N/A         N/A
KPB75B 30 29.86  47 350  3720 N/A N/A       N/A
KPB75B 25 24.20  56 350  3500 N/A N/A        
KPB75B 20 20.16  71 350  3230 N/A N/A        
KPB75B 15 15.88  93 350  2950 N/A N/A        
KPB75B 12.5 12.49  113 350  2770 N/A N/A N/A      
KPB75B 10 9.84  143 350  2550 N/A N/A N/A      
KPB75B 7.5 7.48  188 350  2330 N/A N/A N/A      
                       
KPB86..         n1=1400r/min           500Nm
  i i n2 M2max Fr2 63B5 71B5 80B5/B14 90B5/B14 100B5/B14 112B5/B14
nominal actual [r/min] [Nm] [N]
3 Stage
KPB86C 300 297.21  4.8 450  6500     N/A N/A N/A N/A
KPB86C 250 240.89  5.9 450  6500       N/A N/A N/A
KPB86C 200 200.66  7.0  450  6500       N/A N/A N/A
KPB86C 150 151.20  9.3 500  6500       N/A N/A N/A
KPB86C 125 125.95  12 500  5980       N/A N/A N/A
KPB86C 100 99.22  15 500  5520 N/A       N/A N/A
KPB86C 75 75.45  19 500  5040 N/A       N/A N/A
KPB86C 60 62.43  23 500  4730 N/A       N/A N/A
KPB86C 50 49.18  29 500  4370 N/A       N/A N/A
2 Stage
KPB86B 60 59.44  24 450  5890 N/A         N/A
KPB86B 50 48.18  30 450  5500 N/A         N/A
KPB86B 40 40.13  35 450  5170 N/A N/A        
KPB86B 30 30.24  47 500  4710 N/A N/A        
KPB86B 25 25.19  56 500  4430 N/A N/A        
KPB86B 20 19.84  71 500  4090 N/A N/A N/A      
KPB86B 15 15.09  93 500  3730 N/A N/A N/A      
KPB86B 12.5 12.49  113 500  3510 N/A N/A N/A      
KPB86B 10 9.84  143 500  3240 N/A N/A N/A      
KPB86B 7.5 7.48  188 500  2950 N/A N/A N/A      

Outline Dimension:

Company Profile

About our company:
We are a professional reducer manufacturer located in HangZhou, ZHangZhoug province.Our leading products is  full range of RV571-150 worm reducers , also supplied hypoid helical gearbox, PC units, UDL Variators and AC Motors.Products are widely used for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-making, construction machinery, metallurgic mine, environmental protection engineering, and all kinds of automatic lines, and assembly lines.With fast delivery, superior after-sales service, advanced producing facility, our products sell well  both at home and abroad. We have exported our reducers to Southeast Asia, Eastern Europe and Middle East and so on.Our aim is to develop and innovate on basis of high quality, and create a good reputation for reducers.

 Packing information:Plastic Bags+Cartons+Wooden Cases , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Fair-Turkey Win Eurasia

Logistics

After Sales Service

1.Maintenance Time and Warranty:Within 1 year after receiving goods.
2.Other ServiceIncluding modeling selection guide, installation guide, and problem resolution guide, etc.

FAQ

1.Q:Can you make as per customer drawing?
A: Yes, we offer customized service for customers accordingly. We can use customer’s nameplate for gearboxes.
2.Q:What is your terms of payment ?
A: 30% deposit before production,balance T/T before delivery.
3.Q:Are you a trading company or manufacturer?
A:We are a manufacurer with advanced equipment and experienced workers.
4.Q:What’s your production capacity?
A:8000-9000 PCS/MONTH
5.Q:Free sample is available or not?
A:Yes, we can supply free sample if customer agree to pay for the courier cost
6.Q:Do you have any certificate?
A:Yes, we have CE certificate and SGS certificate report.

Contact information:
Ms Lingel Pan
For any questions just feel free ton contact me. Many thanks for your kind attention to our company!

 

 

Application: Motor, Machinery, Marine, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Layout: Right-Angle
Gear Shape: Hypoid Helical Gear
Step: Two Stage-Three Stage
Samples:
US$ 45/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

agriculturalparts

The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.
agriculturalparts

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.
agriculturalparts

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.
China factory Tkb CZPT W Series Power Transmission Hypoid Gear Helical Gearbox   relacement of comer agricultural gearbox	China factory Tkb CZPT W Series Power Transmission Hypoid Gear Helical Gearbox   relacement of comer agricultural gearbox
editor by CX 2023-11-15