{"id":232057,"date":"2024-02-02T00:20:06","date_gmt":"2024-02-02T00:20:06","guid":{"rendered":"https:\/\/agricultural-gearboxes.com\/china-standard-kaf-series-hardened-tooth-surface-helical-bevel-gearbox-with-inline-braking-motor-with-good-quality\/"},"modified":"2024-02-02T00:20:06","modified_gmt":"2024-02-02T00:20:06","slug":"china-standard-kaf-series-hardened-tooth-surface-helical-bevel-gearbox-with-inline-braking-motor-with-good-quality","status":"publish","type":"post","link":"https:\/\/agricultural-gearboxes.com\/sv\/china-standard-kaf-series-hardened-tooth-surface-helical-bevel-gearbox-with-inline-braking-motor-with-good-quality\/","title":{"rendered":"China Standard Kaf Series Hardened Tooth Surface Helical Bevel Gearbox with Inline Braking Motor with Good quality"},"content":{"rendered":"
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Product Description<\/h2>\n

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KAF Series Hardened Tooth Surface Helical Bevel Gearbox with Inline Braking Motor <\/p>\n

Product Description <\/p>\n

K series gearbox\u00a0is 1 kind of Helical Bevel type gearbox ,it is designed based on modularization , which bring many difference kinds of combinations ,mounting types ,and structure designs .The detail classification of ratio can meet various of working condition .High Transmission efficiency ,low energy consumption, superior performance . The hard tooth surface\u00a0 gear use the high quality alloy steel , the process of carburizing and quenching, grinding ,which give it follow characters : Stable transmission , low noise and temperature\u00a0 ,high loading ,long working life.\u00a0 Reinforced high rigid cast iron box; The hardened gear is made of high-quality alloy steel. Its surface is carburized, quenched and hardened, and the gear is finely ground. It features stable transmission, low noise, large bearing capacity, low temperature rise, and long service life. Performance and characteristics,which widely use for industry equipment of metallurgy ,Building Material , Chemical , Mining , Oil, Transportation , Papermaking , Sugar making , engineering Machines ,etc.<\/p>\n

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1.Technical data: <\/b> <\/p>\n

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Product Name<\/td>\nKAF Series Hardened Tooth Surface Helical Bevel Gearbox with Inline Braking Motor<\/td>\n<\/tr>\n
Gear material<\/td>\n20CrMnTi alloy steel <\/td>\n<\/tr>\n
Color <\/td>\nBlue Silver \u00a0Customerized\u00a0<\/td>\n<\/tr>\n
Case Material \u00a0<\/td>\nCast iron\u00a0HT200\u00a0<\/td>\n<\/tr>\n
Gear Processing \u00a0<\/td>\nGrinding finish by HOFLER Grinding Machines<\/td>\n<\/tr>\n
Noise Test<\/td>\nBelow 65dB <\/td>\n<\/tr>\n
Brand of bearings<\/td>\nC&U bearing, ZWZ,LYC, HRB, CHINAMFG ,etc<\/td>\n<\/tr>\n
Brand of oil seal<\/td>\nNAK or other brand <\/td>\n<\/tr>\n
Temp. rise (MAX) <\/td>\n40\u00baC \u00a0<\/td>\n<\/tr>\n
Temp. rise (Oil)(MAX<\/td>\n50\u00baC \u00a0<\/td>\n<\/tr>\n
Vibration <\/td>\n\u226420\u00b5m<\/td>\n<\/tr>\n
Housing hardness <\/td>\nHBS190-240<\/td>\n<\/tr>\n
Surface hardness of gears<\/td>\nHRC58\u00b0~62 \u00b0<\/td>\n<\/tr>\n
Gear core hardness<\/td>\nHRC33~40<\/td>\n<\/tr>\n
Machining precision of gears<\/td>\n5 Grade<\/td>\n<\/tr>\n
Lubricating oil <\/td>\nGB L-CKC220-460, Shell Omala220-460<\/td>\n<\/tr>\n
Heat treatment<\/td>\nCarburizing, Quenching etc<\/td>\n<\/tr>\n
Efficiency<\/td>\n95%~96% (depends on the transmission stage)<\/td>\n<\/tr>\n
Backlash<\/td>\n\u226420Arcmin \u00a0<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

2. Installation type and output mode:<\/b>
\u00a0 \u00a0\u00a0bottom seated type and large and small flange type installation, CHINAMFG shaft output.<\/p>\n

3. Input mode:<\/b>
\u00a0 \u00a0 direct motor, shaft input and connecting flange input.<\/p>\n

4. Reduction ratio:<\/b>
\u00a0 \u00a0 5.36~17396<\/p>\n

5. Average efficiency:<\/b>
\u00a0 \u00a0 \u00a095%<\/p>\n

6.Technical parameters:<\/b>
\u00a0 \u00a0 Coaxial output\u00a0
\u00a0 \u00a0 Power: 0.12KW~200KW\u00a0\u00a0
\u00a0 \u00a0 Torque: 10N \u00b7 m ~ 50000N\u00a0\u00b7 m \u00a0
\u00a0 \u00a0 Output speed: 7 ~ 415r\/min<\/p>\n

7.\u00a0Model of K series reducer:<\/b>
\u00a0 \u00a0 KAF37, 47, 57, 67, 77, 87, 97, 107,127, 157
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Detailed Photos <\/p>\n

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Certifications <\/p>\n

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Packaging & Shipping <\/p>\n

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Installation Instructions <\/p>\n

Company Profile <\/p>\n

< ABOUT TILI<\/strong><\/b> <\/p>\n

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< WORKSHOP<\/b>
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< QUALITY CONTROL<\/strong><\/b> <\/p>\n

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FAQ <\/p>\n

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Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing\u00a0various series of reducer.<\/p>\n

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM \u00a0for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions,\u00a0 \u00a0 \u00a0 Pictures and Samples if possible.<\/p>\n

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.\u00a0<\/p>\n

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.\u00a0<\/p>\n

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.\u00a0<\/p>\n

Q 6:How to choose a gearbox?\u00a0What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.<\/p>\n

Q 7:\u00a0What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size ,\u00a0Transmission Ratio, input and output type, input flange, mounting position, motor information\u00a0and\u00a0shaft deflection\u00a0etc.\u00a0b)Housing color.c) Purchase quantity. d) Other special requirements<\/p>\n

Q 8:What is the payment term?
A:You can pay via T\/T(30% in advance as\u00a0deposit before production +70% before delivery <\/p>\n

\u00a0 \t\/* March 10, 2571 17:59:20 *\/!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(\/(.*?):(.*)$\/))&&1\t <\/p>\n

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\n<\/div>\n
\n\n\n\n\n\n\n\n
Application:<\/th>\nMotor, Machinery, Marine, Agricultural Machinery<\/td>\n<\/tr>\n
Function:<\/th>\nDistribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction<\/td>\n<\/tr>\n
Layout:<\/th>\nRight Angle<\/td>\n<\/tr>\n
Hardness:<\/th>\nHardened Tooth Surface<\/td>\n<\/tr>\n
Installation:<\/th>\nHorizontal Type<\/td>\n<\/tr>\n
Step:<\/th>\nThree-Step<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n
<\/div>\n\n\n\n
Customization:<\/th>\n\n
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\n Available\n <\/div>\n

|<\/span><\/p>\n

<\/i>Customized Request<\/p><\/div>\n<\/td>\n<\/tr>\n<\/tbody>\n<\/table><\/div>\n<\/p><\/div>\n<\/table>\n

\"agricultural<\/p>\n

Technological Advancements in Agricultural Gearbox Design<\/h3>\n

Advancements in agricultural gearbox design have significantly improved the efficiency, durability, and performance of farming equipment. Here are some notable technological advancements:<\/p>\n

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  • Materials and Manufacturing:<\/strong> The use of advanced materials, such as high-strength alloys and composite materials, has enhanced the durability and longevity of gearbox components. Precision manufacturing techniques, including computer-aided design (CAD) and computer numerical control (CNC) machining, ensure tight tolerances and reliable performance.<\/li>\n
  • Gear Tooth Design:<\/strong> Modern gear tooth profiles, such as optimized helical and spiral bevel gears, reduce noise, vibration, and wear. Advanced tooth design also improves power transmission efficiency and load distribution.<\/li>\n
  • Sealing and Lubrication:<\/strong> Improved sealing technologies, such as double-lip seals and labyrinth seals, help prevent contaminants from entering gearboxes while retaining lubricants. Advanced lubrication systems, including automatic lubrication and improved oil formulations, extend maintenance intervals and enhance efficiency.<\/li>\n
  • Electronic Controls:<\/strong> Agricultural gearboxes increasingly integrate with electronic control systems. Sensors and actuators provide real-time data on gearbox performance, allowing for condition monitoring, predictive maintenance, and adjustments to optimize machinery operation.<\/li>\n
  • Smart Gearboxes:<\/strong> Some agricultural gearboxes are equipped with smart features, such as load sensors, temperature monitors, and feedback systems. These features enhance precision, safety, and overall equipment performance.<\/li>\n
  • Hybrid Power Transmission:<\/strong> Integration of hybrid power transmission systems, combining internal combustion engines with electric motors, allows for more efficient power delivery and reduced fuel consumption. Gearboxes play a crucial role in managing power distribution in these systems.<\/li>\n
  • Reduced Environmental Impact:<\/strong> Advancements in gear design contribute to reducing environmental impact. Quieter and more efficient gearboxes minimize noise pollution and energy consumption while meeting emissions regulations.<\/li>\n
  • Customization and Modularity:<\/strong> Some modern agricultural gearboxes offer modular designs that allow farmers to customize gear ratios, output speeds, and other specifications to match specific tasks and conditions.<\/li>\n
  • Simulation and Testing:<\/strong> Computer simulations and advanced testing methods, such as finite element analysis (FEA) and computational fluid dynamics (CFD), help optimize gearbox design, reduce prototyping costs, and ensure reliability before production.<\/li>\n<\/ul>\n

    These advancements collectively contribute to the evolution of agricultural gearboxes, making farming machinery more efficient, environmentally friendly, and adaptable to the changing needs of modern agriculture.<\/p>\n

    \"agricultural<\/p>\n

    Common Signs of Gearbox Wear and Their Solutions<\/h3>\n

    Gearboxes, like any mechanical components, can experience wear over time due to factors such as friction, load, and operating conditions. Recognizing the common signs of gearbox wear is essential for timely maintenance and avoiding potential breakdowns. Here are some signs to watch out for and the solutions to address them:<\/p>\n

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    • Unusual Noises:<\/strong> Grinding, clicking, or whining noises during operation can indicate worn gears or bearings. Inspect the gearbox for damaged teeth or inadequate lubrication. Replace damaged components and ensure proper lubrication.<\/li>\n
    • Increased Vibration:<\/strong> Excessive vibration suggests misalignment or imbalance within the gearbox. Check for proper alignment and balance the components if necessary. Also, inspect for worn or damaged shafts or bearings.<\/li>\n
    • Leakage:<\/strong> Oil or lubricant leaks may indicate worn seals or gaskets. Replace seals and gaskets to prevent leakage and ensure adequate lubrication.<\/li>\n
    • Slipping Gears:<\/strong> Gears slipping out of engagement or difficulty shifting can point to worn or damaged gear teeth. Inspect gears for signs of wear or chipping, and replace as needed.<\/li>\n
    • Temperature Increase:<\/strong> Abnormal heat generation can result from increased friction due to worn parts. Check lubrication levels and quality, and replace worn bearings or gears causing excess friction.<\/li>\n
    • Decreased Performance:<\/strong> Reduced power transmission or output efficiency can indicate wear in the gearbox. Inspect gears, bearings, and other components for signs of wear and replace as necessary.<\/li>\n
    • Excessive Play:<\/strong> Excessive play or backlash in gears can indicate worn gear teeth or bearings. Inspect components for wear, adjust backlash, and replace worn parts.<\/li>\n<\/ul>\n

      Addressing gearbox wear requires routine maintenance, including proper lubrication, alignment checks, and regular inspections. Timely replacement of worn or damaged components can extend the gearbox’s lifespan and maintain optimal performance in various applications.<\/p>\n

      \"agricultural<\/p>\n

      Maintenance Requirements for Agricultural Gearboxes<\/h3>\n

      Maintaining agricultural gearboxes is crucial to ensure the smooth and efficient operation of farming equipment. Proper maintenance helps extend the lifespan of gearboxes and prevents costly breakdowns. Here are the key maintenance requirements:<\/p>\n

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      • Regular Inspections:<\/strong> Conduct routine visual inspections to check for signs of wear, damage, leaks, or misalignment. Regularly inspect gear teeth, seals, and bearings for any issues.<\/li>\n
      • Lubrication:<\/strong> Proper lubrication is essential to minimize friction and wear in gearboxes. Follow the manufacturer’s guidelines for the type of lubricant to use and the recommended intervals for lubrication.<\/li>\n
      • Lubricant Checks:<\/strong> Monitor the gearbox’s lubricant levels and quality regularly. Replace or replenish lubricants as needed, and ensure that contaminants are kept out of the lubrication system.<\/li>\n
      • Tightening Bolts and Fasteners:<\/strong> Check and tighten bolts, nuts, and fasteners to prevent loosening due to vibrations during operation. Loose components can lead to misalignment and premature wear.<\/li>\n
      • Seal Inspection:<\/strong> Examine seals for leaks and proper sealing. Damaged or worn seals should be replaced promptly to prevent lubricant leakage and the ingress of contaminants.<\/li>\n
      • Cleaning:<\/strong> Keep gearboxes clean by removing dirt, debris, and residue. Regular cleaning prevents abrasive particles from entering the gearbox and causing damage.<\/li>\n
      • Alignment:<\/strong> Ensure that gearboxes are properly aligned with connected components, such as shafts and couplings. Misalignment can lead to increased wear and reduced efficiency.<\/li>\n
      • Temperature Monitoring:<\/strong> Monitor the operating temperature of the gearbox. Abnormal temperature increases may indicate issues like overloading or insufficient lubrication.<\/li>\n
      • Filter Replacement:<\/strong> If the gearbox has a filtration system, regularly replace or clean the filters to prevent contaminants from entering the gearbox.<\/li>\n
      • Expert Inspection:<\/strong> Periodically have gearboxes inspected by qualified technicians. They can identify potential problems that may not be visible during routine inspections.<\/li>\n<\/ul>\n

        Adhering to these maintenance requirements ensures that agricultural gearboxes remain in optimal condition and contribute to the reliability and efficiency of farming equipment. Regular maintenance not only prevents unexpected downtime but also prolongs the service life of the gearboxes, ultimately benefiting the productivity of agricultural operations.<\/p>\n

        \"China\"China
        editor by CX 2024-02-02<\/p>","protected":false},"excerpt":{"rendered":"

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