Cycloidal pinwheel reducer is normally a up-dated of innovative type transmissing machine designed with K-H-V less tooth engagement and the cycloidal pin steering wheel clenching system, which are trusted in drive and minimizing of textile and dying, foodstuff, mining and metallurgy, Essential oil and chemical job machinery etc, conveyors, cranes and Industry. various fields.
1. Gear is constructed of high power low carbon alloy metal by carburizing and quenching. The hardness of tooth area can reach HRC58-62. CNC grinding technology is used for all gears, with huge precision and good contact performance
2. high transmission effectiveness: single stage over 96.5%; double stage over 93%; three stage over 90%;
3. stable procedure and low noise;
4, compact structure, light-weight, long service lifestyle and high bearing ability;
5. convenient to assemble, disassemble and check.
Operation specifications and precautions
1.High modularization design: various equip with various motor or other power source conveniently.Same machine type may equip with various power motor. It is easy to realize the combination and
junction between every machine type.
2.Transmission ratio: okay division, wide scope. The combined equipment type may form very large transmission ratio, i.e. end result suprisingly low rotary speed.
3.Form of unit installation: the position to be installed is not limited.
4.High strength, compact: the box body is made of substantial strength cast iron. Gear and equipment shaft adapts the gas carbonization, quenching and good grinding process, therefore the bearing potential of unitvolume is huge.
5.Long life: Beneath the condition of correct type chosen (including choosing suited operation parameters)normal procedure and maintenance, the life span of main parts of speed reducer (except dressed in parts) shouldn’t be significantly less than 20000 hours. The using parts include lubricating bearing, oil seal and oil.
6.Low noise: because main elements of speed reducer are processed, assembled and tested critically,therefore the noise of speed reducer is definitely low;
7.Parallel axis -bevel wheel speed-down motor
cycloidal gear reducer
1. High speed ratio and efficiency
Single stage transmission can reach to at least one 1:87 of speed-downward ratio and the efficiency is more than 90%. If employ multi-speed get the speed-down ratio can be bigger.
Being adapted epicyclic transmitting basic principle, the input and outcome shaft are at same axis center, it is compact.
3. Smooth and secure run and low noise
The cycloidal pinwheel has more meshed teeth, the overlapping coefficient id big and the device part is stable, the vibration and noise is limited at the minimum content.
1. Large deceleration ratio
A higher deceleration ratio of 1/30-1/320 can be obtained.The structure is easy, but it can recognize high reduction ratio unit.
2. Small gear clearance
The Get, which meshes with ordinary gears and has minimal backlash, is vital to the controller business.
3. High precision
Multiple teeth are engaged concurrently, and there are several gears engaged with 180 degree symmetry. Subsequently, the affect of tooth pitch mistake and cumulative tooth pitch error on the rotation accuracy is relatively average, which makes the position precision and rotation accuracy reach an extremely high level.
4. Less parts, easy installation
The three basic components achieve a high deceleration ratio, and they are all on the same axis, so the kit is easy to install and easy to shape.
5. Small in size and light in weight
Compared with the prior gear device, the quantity is 1/3, the fat is 1/2, but can obtain the same torque capability and reduction ratio, attaining small lightweight.
6 High torque capacity
Flexible wheel material USES exceptional steel with huge fatigue strength.Not the same as ordinary transmission system, the number of teeth meshing accounts for close to 30% of the total number of teeth. Furthermore, it is in call with the surface, so that the pressure borne by each gear is reduced and high torque potential can be obtained.
7 High efficiency
The sliding of gear meshing parts is very small, which reduces the energy loss due to friction. Therefore, high reduction ratio may be accomplished while maintaining high effectiveness, and miniaturization of driving motor can be realized.
8. Low noise
The apparatus meshing cycle speed is low, the transmission motion force balance, therefore the procedure is quiet, and the vibration is very small.
◆Huge speed ratio and substantial efficiency single-stage transmission can perform a deceleration ratio of just one 1:87, and the efficiency is a lot more than 90%. If multi-stage transmission can be used, the deceleration ratio will be larger.
◆Because planetary transmission theory is adopted, the source shaft and outcome shaft are on a single axis line, so that the machine model can get the tiniest possible size.
◆The number of meshing teeth of cycloidal needle teeth with smooth running noise and low cycloidal noise is more, the overlap coefficient is greater, and the mechanism of balancing machine parts would make the vibration and voice limited by a minimum.
◆Reliable use and prolonged service life because the key parts are constructed with excessive carbon chromium steel, excessive strength is certainly obtained by quenching (HRC58-62), and rolling friction can be used in some transmission contacts, so the service life is lengthy.
Cycloid reducer is going to be a cycloid needle teeth meshing planetary transmission principle drive models, is an ideal transmission has many advantages, versatile, and may be both negative and positive operation.
•Big ratio, and excessive efficiency Smooth operation,
• low noise The utilization of reliable,
• extended life can reach 50000 hours
• Main parts high-carbon the Ming-steel after quenching treatment (HRC58-62),
• operation and contact with rolling friction, basically very little wear, durable.
• Compact structure,
• little size Because the application of a planetary transmitting, the suggestions shaft and the end result shaft on a single axis, making the model to obtain the smallest possible size.
• Reasonable design, easy repair, and break down easily install,
• the least number of parts and straightforward lubrication, cycloid reducer trusted by the user.
(1)Size above PL/PF120(including)high torque products adopt essential double wall world pinion enhance the output strength, carrier and precision.
(2).Hoop clamp coupling have five connection methods well suited for different application environments.
(3).Size over PL/PF120(incorporating)precision and high power integral inner gear casing, processed in a single station,which eradicate the cumulative error and assembling error of split type.Remove casting process;adopt incredibly hot of forging process, that will reduce the blank material defects.
(4).The meshing equipment adopt shaving procedure after carburizing and quenching,which easier to make gear surface smooth and high accuracy,decrease the temperature rising caused by gear surface area gluing and friction.
This series worm-gear reducer was designed after RV worm microreducer, that have a complete norm, wide speed for selection, and several mounting positions. Its functionality and mounting dime nsions conform the same sorts of foreign.
The blend of worm and gear has higher efficiency and wider speed range to single worm.
Designation of square shape, radiate heat efficiently, beautiful shape, compact structure and low noise.
Very good sealing and adaptability.Its blend with T equipment reducer and MB/MBN variator may meet all types of speed requirement.