Merchandise Description

UMC is the market leader in gearbox engineering. Over our forty calendar year background we have launched several sector changing gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine business specifications for gearbox performance, quality, functions and engineering. Our gearboxes are purpose constructed to do the task. Never ever above-engineered.

UMC stands guiding its merchandise and is committed to production the ideal items for a global market place.

740-U 50:1 Ratio

Created for lengthier spans, greater wheels, and heavier towers.
 

Functions and Advantages

• 2.25 inch output shaft
• 50:1 equipment ratio
• Cartridge enter and output seals
• Greater enter bearings
• Input shaft guard
• External seal protectors for input and output seals
• Leading oil fill plug
• Universal mounting sample
• Complete cycle enlargement chamber with stainless steel cover
• Crammed with severe force worm gear oil
• Steel output shaft and enter shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Dual finished enter shaft

740-UV fifty two:1 Ratio
Made for longer spans, larger wheels and heavier towers the place an extended output shaft is necessary.
 This gearbox has all the very same abilities, attributes and advantages that the common 740 has with a number of tweaks. The output shaft is prolonged, the gear ratio is fifty two:1 and the input shaft is created of ductile iron with a 25° force angle permitting this gearbox to be employed on centre pivot and lateral go/ linear programs that come normal with these specs.

Functions and Positive aspects

• 2.twenty five inch extended output shaft
• fifty two:1 gear ratio with 25° strain angle
• Cartridge input and output seals
• Bigger input bearings
• Input shaft guard
• External seal protectors for input and output seals
• Prime oil fill plug
• Universal mounting pattern
• Complete cycle growth chamber with stainless steel protect
• Filled with intense pressure worm equipment oil
• Metal output shaft and ductile iron enter shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Dual finished input shaft

760-UV Gearbox

Developed for corner methods and lateral transfer carts where an extended output shaft is needed

Growers typically use UMC’s 760-UV gearbox for the most extreme purposes where an prolonged output shaft is required. The gearbox is created for greater once-a-year hrs of operation whilst managing the heavy loads knowledgeable on corner methods and lateral shift carts as nicely as the most intense subject circumstances the place wheel rutting is distinguished, soil is weighty, and tower weights are higher.

The UMC 760-UV last travel gearbox is our largest and most resilient gearbox with an extended output shaft. It attributes a bigger-diameter bull gear than the normal 740 sequence to deal with 20% larger torque. It also characteristics a 2.5″ output shaft to accommodate far more overhung load. It is created for use on centre pivots, corners, lateral go/ linear irrigation systems and carts where a 52:1 equipment ratio and prolonged output shaft are normal technical specs.

Characteristics and Benefits

• 2.5″ output shaft
• 52:1 equipment ratio with a 25° strain angle
• Special dual enter and output seal design and style
• 20% much more torque potential than the regular 740
• Bronze equipment optional
• Bigger input bearings
• Enter shaft guard
• Exterior seal protectors for enter and output seals
• 11-Bolt mounting pattern
• Entire cycle growth chamber with aluminum go over
• Stuffed with excessive pressure worm equipment oil
• Metal output shaft and ductile iron input shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Twin ended enter shaft

TNT-2 Gearbox

Designed for purposes in which the irrigation program might want to be towed

This gearbox is the excellent resolution for a towable irrigation system. Growers normally desire this gearbox over a gearbox with a towable hub. Merely disengage the worm and tow your technique to its working place, then re-have interaction the worm and you are all set to run. The CX coupler is the ideal compliment for the TNT-2 gearbox thanks to the ability to management coupler disengagement at the gearbox.

The UMC patented TNT-2 final generate gearbox is designed specifically for apps in which a middle pivot or lateral transfer/ linear irrigation technique needs to be towed. The gearbox supplies the capability to disengage the worm equipment and allows users to move systems from 1 region to yet another with out requiring a Towable Hub include on.

Attributes and Rewards

• 2.25″ output shaft
• 50:1 equipment ratio
• Twin enter seals with triple lip output seals
• Bronze gear optional
• Input shaft guard
• Exterior seal protectors for enter and output seals
• Top oil fill plug
• 11-Bolt mounting sample
• Entire cycle expansion chamber with stainless steel go over
• Crammed with intense pressure worm gear oil
• Steel output shaft and enter shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin ended input shaft

760-UV Bronze Gearbox

Made for the most excessive conditions in which an extended output shaft is required.

Growers usually use The UMC 760-UV bronze gearbox for the most intense applications where an prolonged output shaft is necessary. The gearbox is created for higher yearly several hours of operation although handling the hefty hundreds seasoned on corner methods and lateral transfer carts as nicely as the most extreme subject circumstances the place wheel rutting is well known, soil is hefty, and tower weights are increased.

The UMC 760-UV Bronze closing push gearbox is our biggest and most resilient gearbox with an prolonged output shaft made for the most intense growing circumstances. It characteristics a substantial power aluminum bronze bull equipment and a heat handled steel worm gear providing it a much increased load potential than the common 760-UV. Furthermore, this gear mix significantly decreases equipment wear, extending the valuable daily life of the gearbox. It also attributes a 2.5″ output shaft to accommodate far more overhung load. It is made for use on middle pivots, corners, lateral shift/ linear irrigation systems and carts where a 52:1 equipment ratio and prolonged output shaft are regular requirements.

Features and Benefits

• 2.5″ output shaft
• 52:1 equipment ratio with a 25° force angle
• Exclusive twin enter and output seal style
• Bronze Equipment
• Heat Treated Steel Worm Gear
• Bigger input bearings
• Enter shaft guard
• External seal protectors for enter and output seals
• 11-Bolt mounting pattern
• Complete cycle enlargement chamber with aluminum go over
• Stuffed with extreme strain worm equipment oil
• Steel output shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Dual finished enter shaft
• Also Offered Assembled in the United states of america

UMC is the industry chief in gearbox technology. Above 37 12 months historical past they have released a lot of business altering gearboxes this kind of as the patented TNT gearbox, the 740, the 760, the 775 and far more. CZPT keep on to outline and redefine market expectations for gearbox efficiency, good quality, attributes and engineering. CZPT gearboxes are goal developed to do the task. By no means above-engineered.CZPT stands behind its products and is dedicated to manufacturing the ideal products for a world-wide market.

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Choosing an Agricultural Gearbox

When selecting a new agricultural gearbox, be sure to consider the following factors: Type of motor, Closed-loop seals, Quality of materials, and Durability. A good agricultural gearbox should be durable, long-lasting, and designed to fit the needs of your specific application. If you’re interested in a new gearbox, Aline Trading P/L provides a complete line of industrial and agricultural gearboxes. The PTO Speed Reducer/Increaser is a special type of gearbox that is designed to maintain the original rotation of the PTO output.

Bevel gearboxes

Bevel gearing is one of the most commonly used types of transmission systems in tractors. Bevel gearing is highly effective in high-load applications, such as farming machinery. With an increased demand for food, agricultural equipment will experience higher wear and tear. In turn, this can result in costly downtime, which means that the equipment will be unable to produce the necessary amount of food. Therefore, agricultural gearboxes must be high-quality to withstand the rigors of agricultural application.
Agricultural gearboxes can come in a variety of designs and sizes. The primary reason for their popularity is their flexibility. A variety of bevel gearboxes can be used to achieve a wide variety of different applications. Agricultural gearboxes, for example, are often multistage units. These units feature beveled gearing that interlock with each other for optimal torque transfer. This type of gearing is also commonly found in self-propelled sugar beet harvesters and corn choppers.
Bevel gears are available in a variety of materials. In general, bevel gears can be made of steel, zinc, aluminum, or stainless steel. Among them, tungsten steel is the most common material. The metal itself is more durable and is resistant to rust. The material used to manufacture these agricultural gearboxes is corrosion-resistant. And while bevel gears are widely available, they are also highly expensive.
A three-way right angle gearbox is another option. These units have one input shaft and two output shafts. Their design allows for easy changes in axis rotation. These gears are designed to provide a smooth power transfer while maintaining minimum backlash. Premium gearmotors include hardened spiral bevel gears and non-magnetic stainless steel shafts. A wide range of shaft styles and ratios is available to meet a wide range of application requirements.
Bevel gears are highly effective in deflection applications, such as agricultural machinery. A deflection of rotation can take place at angles of ninety-degrees, one-third of a turn, and one-half turn. These types of gears are available in standard and angled mounts, and are made to withstand extreme wear and tear. Agricultural gearboxes come in a wide variety of sizes, and can be used for both farm and industrial applications.

Closed-loop seals

A closed-loop elastomeric seal will keep water out of your agricultural gearbox. These are excellent alternatives to desiccant breathers. While they can’t keep water in the gearbox underwater, they can effectively isolate the gearbox from the surrounding atmosphere. This is essential for the safety of your equipment. Read on for more information. Closed-loop seals are available for both left and right-hand oriented shafts.
These closed-loop seals have a high level of wear resistance. In addition to this, they also protect against contamination and lubricant leaking. CZPT and Freudenberg Sealing Technologies developed these advanced seals to increase the performance of their agricultural gearboxes. They are made of a wear-resistant elastomer and ensure no lubricant or contamination is lost. These seals also prevent any product residue from entering the gearbox.
The latest models of agricultural gearboxes feature large PTO shafts for increased power output. PTO shafts vary by major diameter and splines. For example, newer tractors offer 1000/1000E and 540/540E options. Closed-loop seals are a necessary part of agricultural gearboxes, because they keep lubricants in while keeping dust and other external media out.
As the gaskets have a high-load capacity, they must be highly resilient. In the food industry, reliable sealing is critical, as food-grade planetary gearboxes are commonly used. CZPT flange gaskets meet the stringent requirements for dynamic and precision in these applications. A milk carton filling process requires precise motion sequences. Moreover, a gasket that is too thin or too thick can leak and cause damage to the filling process.

Quality of materials

One important factor to consider when selecting an agricultural gearbox is the quality of materials used. Some manufacturers may use cheap materials while others may opt for high quality ones. Quality of materials and craftsmanship are essential for high performance gearboxes. Fortunately, there are several companies that specialize in agricultural gearboxes and can provide quality products at an affordable price. Listed below are some of them. Each one of them has a specific use in the agricultural sector.
Agricultural gearboxes play a vital role in the food production cycle. It is vital to use quality gearboxes to maximize productivity and efficiency. However, a high-quality gearbox will need to withstand harsh operating conditions. Continuous operation, arid and moist environments, and high temperatures all pose challenges. Furthermore, safety regulations must be met. To ensure a high level of productivity, it is important to consider the quality of materials used in an agricultural gearbox.
Agricultural gearboxes are a popular option for agricultural machinery. They can provide a high reduction ratio, up to 2.44:1, and are compatible with offset rotary fillers and hollow output shafts. They are available in a range of horsepower capacities, ratios, and configurations to match a variety of applications. CZPT Gearbox’s 50-degree right-angle bevel gear drive is an example of a quality agricultural gearbox.

Durability

Agricultural gearboxes are critical components of agricultural equipment. The gears they drive supply the power to specific machinery, from irrigation pumps to cement mixers. Their functionality, quality, and durability should be high, because they will be in use for decades to come. If you don’t want to purchase a new agricultural gearbox every few years, consider these tips for choosing the right one:
Proper lubrication is essential to avoid premature gearbox failure and contamination. Aggregate dirt and dust from the fields can cause excessive friction and premature gearbox failure. Proper lubrication is essential to prevent damage-causing friction. Regular oil changes can also help prevent internal failure. Oil particles and other signs of internal malfunction should be noticed by visual inspections. You should also look for strange noises or vibrations, as they may indicate overheating.
In order to ensure the durability of agricultural transmissions, researchers studied 44 tractors over the course of a year. A failure mode was determined for each transmission component, and load amplitude and frequency of failure were determined. Using statistical analysis, the severity of damage was calculated and an accelerated test schedule was devised. This schedule was designed to maximize torque applied to each component. However, the number of gear wheels in a transmission does not need to be identical, so not all gear wheel ratios can be tested. Instead, the optimisation solvers can design a test schedule that can provide reliable results.
CZPT Gearbox Company is one of the world’s leading manufacturers of high-performance agricultural gearboxes. Their engineers can reverse engineer existing designs or create custom gearboxes to meet the specific needs of an agricultural machine. Agricultural gearboxes are an integral part of agricultural machinery, as they transmit power from the input shaft to output shafts and facilitate changes in speed, rotation, and direction. With a CZPT agricultural gearbox, you can be confident that your machine will perform optimally.

editor by czh 2023-01-02