Merchandise Description

UMC is the sector chief in gearbox technological innovation. Above our forty 12 months heritage we have introduced numerous sector altering gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We carry on to outline and redefine market specifications for gearbox overall performance, high quality, functions and technology. Our gearboxes are function created to do the occupation. In no way above-engineered.

UMC stands behind its goods and is fully commited to producing the very best goods for a international industry.

740-U fifty:1 Ratio

Designed for longer spans, more substantial wheels, and heavier towers.
 

Attributes and Rewards

• 2.25 inch output shaft
• fifty:1 gear ratio
• Cartridge enter and output seals
• Bigger enter bearings
• Input shaft guard
• External seal protectors for input and output seals
• Top oil fill plug
• Common mounting sample
• Complete cycle expansion chamber with stainless metal cover
• Filled with severe force worm equipment oil
• Steel output shaft and input shaft
• Tapered roller bearings
• Consists of carriage bolts and nuts
• Dual finished input shaft

740-UV fifty two:1 Ratio
Created for lengthier spans, more substantial wheels and heavier towers exactly where an prolonged output shaft is essential.
 This gearbox has all the identical abilities, functions and benefits that the normal 740 has with a number of tweaks. The output shaft is extended, the equipment ratio is 52:1 and the enter shaft is created of ductile iron with a 25° strain angle making it possible for this gearbox to be utilised on centre pivot and lateral shift/ linear systems that come standard with these specs.

Characteristics and Rewards

• 2.twenty five inch prolonged output shaft
• fifty two:1 equipment ratio with 25° force angle
• Cartridge enter and output seals
• Greater input bearings
• Input shaft guard
• Exterior seal protectors for enter and output seals
• Leading oil fill plug
• Universal mounting sample
• Total cycle expansion chamber with stainless steel cover
• Loaded with excessive force worm gear oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Twin ended input shaft

760-UV Gearbox

Developed for corner methods and lateral move carts the place an prolonged output shaft is necessary

Growers generally use UMC’s 760-UV gearbox for the most severe applications exactly where an prolonged output shaft is necessary. The gearbox is created for increased annual several hours of procedure whilst managing the weighty masses experienced on corner techniques and lateral shift carts as nicely as the most extreme field conditions in which wheel rutting is notable, soil is large, and tower weights are larger.

The UMC 760-UV closing generate gearbox is our greatest and most durable gearbox with an extended output shaft. It functions a more substantial-diameter bull equipment than the common 740 sequence to handle 20% higher torque. It also characteristics a 2.5″ output shaft to accommodate much more overhung load. It is developed for use on center pivots, corners, lateral go/ linear irrigation methods and carts in which a 52:1 gear ratio and prolonged output shaft are regular technical specs.

Characteristics and Positive aspects

• two.5″ output shaft
• fifty two:1 gear ratio with a 25° strain angle
• Unique twin input and output seal design
• twenty% much more torque potential than the standard 740
• Bronze equipment optional
• Bigger input bearings
• Enter shaft guard
• External seal protectors for enter and output seals
• 11-Bolt mounting pattern
• Complete cycle enlargement chamber with aluminum go over
• Stuffed with excessive strain worm equipment oil
• Steel output shaft and ductile iron input shaft
• Tapered roller bearings
• Includes carriage bolts and nuts
• Twin finished enter shaft

TNT-2 Gearbox

Designed for apps exactly where the irrigation method could need to have to be towed

This gearbox is the excellent remedy for a towable irrigation system. Growers generally desire this gearbox more than a gearbox with a towable hub. Simply disengage the worm and tow your method to its operating area, then re-engage the worm and you are all set to run. The CX coupler is the perfect compliment for the TNT-2 gearbox owing to the capability to handle coupler disengagement at the gearbox.

The UMC patented TNT-2 last generate gearbox is made specifically for programs in which a centre pivot or lateral transfer/ linear irrigation system requirements to be towed. The gearbox supplies the ability to disengage the worm gear and allows consumers to transfer programs from 1 area to yet another with out necessitating a Towable Hub insert on.

Functions and Advantages

• two.25″ output shaft
• fifty:1 equipment ratio
• Dual input seals with triple lip output seals
• Bronze equipment optional
• Input shaft guard
• External seal protectors for input and output seals
• Leading oil fill plug
• 11-Bolt mounting pattern
• Complete cycle expansion chamber with stainless metal protect
• Loaded with excessive stress worm gear oil
• Metal output shaft and input shaft
• Tapered roller bearings
• Contains carriage bolts and nuts
• Twin ended enter shaft

760-UV Bronze Gearbox

Designed for the most extreme circumstances in which an extended output shaft is needed.

Growers generally use The UMC 760-UV bronze gearbox for the most intense purposes where an prolonged output shaft is required. The gearbox is developed for larger once-a-year hours of operation whilst dealing with the weighty loads knowledgeable on corner techniques and lateral shift carts as effectively as the most intense field problems exactly where wheel rutting is distinguished, soil is heavy, and tower weights are greater.

The UMC 760-UV Bronze closing generate gearbox is our largest and most durable gearbox with an prolonged output shaft made for the most extreme developing conditions. It functions a high toughness aluminum bronze bull equipment and a heat treated steel worm gear giving it a a lot higher load capability than the normal 760-UV. Furthermore, this gear mixture drastically reduces equipment use, extending the helpful life of the gearbox. It also attributes a 2.5″ output shaft to accommodate a lot more overhung load. It is made for use on centre pivots, corners, lateral move/ linear irrigation techniques and carts where a fifty two:1 equipment ratio and prolonged output shaft are regular specs.

Attributes and Advantages

• two.5″ output shaft
• 52:1 equipment ratio with a 25° stress angle
• Distinctive dual enter and output seal design
• Bronze Gear
• Warmth Treated Steel Worm Equipment
• Greater input bearings
• Input shaft guard
• Exterior seal protectors for input and output seals
• eleven-Bolt mounting pattern
• Complete cycle growth chamber with aluminum include
• Stuffed with severe force worm equipment oil
• Steel output shaft
• Tapered roller bearings
• Involves carriage bolts and nuts
• Twin ended input shaft
• Also Obtainable Assembled in the Usa

UMC is the industry chief in gearbox technological innovation. In excess of 37 yr heritage they have launched many market modifying gearboxes this sort of as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT continue to outline and redefine market requirements for gearbox overall performance, quality, characteristics and technology. CZPT gearboxes are purpose built to do the occupation. In no way over-engineered.CZPT stands powering its goods and is dedicated to manufacturing the very best products for a worldwide market place.

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The Importance of an Agricultural Gearbox

The role of an agricultural gearbox is crucial to the production of food. They play a crucial role in agricultural equipment, and are needed at every stage of the food chain. As the population increases and the need for food rises, gearboxes are increasingly becoming a critical component of heavy-duty equipment. To maintain a high quality, agricultural gearbox, replacements must be available at a reasonable cost. In addition, they need to be easily accessible.

Bevel gearboxes

A durable bevel gearbox is a critical component of any agricultural gearbox. The mechanisms and materials used to make the device will determine its durability. Investing in a long-lasting gearbox will save you the trouble of replacing it later. Bevel gearing is one of the most common types of mechanical gearing, and its advantages are many. A durable gearbox is reliable, easy to use, and cost-effective, ensuring that you will never have to replace it.
Bevel gearboxes are available in different tooth shapes and sizes, and are typically realized with straight or helical teeth. Bevel gearboxes can be either parallel or oblique in direction, and their axes can intersect at 90 degrees. Bevel gearboxes can have opposite or parallel output shafts, and the direction of the drive and output shaft can be the same or opposite, depending on the installation.
A tractor PTO can be a powerful source of torque, but it can only transmit the same amount of torque at slower speeds. Agricultural implements, on the other hand, use chains and pulleys to transmit their torque. This type of heavy-duty gearing is essential for the heavy-duty demands that agricultural implements place on them. Although geared agricultural applications are the most common, they are not limited to agriculture. Most agricultural gearboxes are used in wheel drives and massive torque low-speed applications.
Bevel gearboxes for agricultural machinery applications have several characteristics that make them useful. A right angle gearbox, for example, is well suited for use with offset rotary fillers and hollow output shafts. It offers a reduction ratio of up to 2.44:1, has a cast-iron case, and delivers power up to 49kW. It is designed for small agricultural work, such as crop treatment, soil preparation, and cement mixers.

CZPT gearboxes

There are countless reasons why CZPT agricultural gearboxes are so important. Global population is increasing by 80 million people per year, and that demand is only expected to continue rising. In addition to a constantly growing population, cropping cycles are getting shorter, putting even more strain on farm machinery, including gearboxes. Fortunately, CZPT offers a variety of solutions to maintain and repair your equipment, from on-site repairs to storage options.
Agricultural gearboxes are essential to the cropping process, and CZPT reducers perform a variety of critical tasks. The reversing gear, for instance, helps reduce friction and increase efficiency. The reversing gear is usually made of ball bearings, and is available in various versions and power capacities. Agricultural gearboxes are essential for a number of tasks, including a tractor’s ability to pull a tiller.
In the agricultural industry, a CZPT ag-class reducer powers a beet truck’s conveyor. Its durable helical gearing and grease-purged Viton seals keep it working properly for years. CZPT Ultramite gearmotors can be used to power pilers, stackers, and hoists. They generate low speed directly and can also support high-speed pinions.
CZPT Gearbox Company is one of the world’s premier manufacturers of high-performance gearboxes. Its highly experienced engineers can reverse engineer existing designs and help you design custom gearboxes for agricultural applications. Whether your gearbox needs to be used for a tractor, a hay baler, or a grain cart, CZPT Gearbox Company can provide a solution. A CZPT agricultural gearbox will help you make the most of your farm machinery by reducing your environmental footprint.

Closed-loop seals

A closed-loop seal is an excellent alternative to desiccant breathers, which can lead to contamination. A closed-loop seal can isolate a gearbox from the atmosphere, ensuring that no moisture or contamination can enter. This is essential for the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox, preventing contamination and lubrication from escaping.
These high-tech seals combine service life and reliability, enabling new breakthroughs in agriculture, infrastructure and transportation. Moreover, these high-performance mechanical drive components are an essential part of breakthroughs in industries like energy, agriculture and transportation, as well as global megatrends like digitalization. As a result, they extend the life of agricultural gearboxes. But how do these high-tech seals perform?
A closed-loop seal is critical for agricultural gearboxes, as they keep the lubricants and gases in the gearbox. They are essential for the entire food chain, as even a little bit of downtime can cut production costs. This is why a high-quality agricultural gearbox is essential for safety and easy maintenance. To ensure a high-quality, long-lasting performance, closed-loop seals should be a standard feature.
Another improvement over single-lip designs is the inclusion of a dust-lip. The outer lip of the closed-loop seal can be damaged by temperature and contaminants. Once the outer lip fails, debris will accumulate against it and under it, causing a leak and seal failure. When this happens, it’s too late to repair the seal. You’ll need to invest in a new agricultural gearbox, and you don’t want to waste money on an expensive failure.

Surface finish

An agricultural gearbox should be free of mechanical damage and casting defects. Surface finish should be as close as possible to 76. The distance between shafts and bearing housing must be within six millimeters and the surface finish should be smooth. In addition, the shaft surface finish should not exhibit any ellipticity or directional pattern. A smooth surface is comfortable to operate. In this way, it improves the quality of comfort while driving.
There are various types of gears and their surface finishes. For example, bevel gears, sun gear drive, and planetary gearbox are common in agricultural applications. The surface finish of agricultural gears varies depending on the type of material used. In certain industries, gears can be subjected to low torques and strong forces. However, in agriculture, gears are subjected to specific conditions such as dustiness and contaminated water.
Various studies have been conducted to study the effectiveness of various surface finishes. Some of these studies have focused on the quality class of honed wrought steel gears. However, results were inconsistent. It was determined that the difference in the quality class of honed wrought steel gears was less than 3%, which was within the acceptable range of errors in the assembly process. However, it remains important to note that a high quality surface finish is crucial for a high gearbox’s performance.
Stream finishing has proven to be more effective in enhancing surface finish. Compared to honing and grinding, Stream finishing produces a smooth surface that is two to four times better than conventional finishes. The benefits of this method include high-quality metal and reduced waste. The process of isotropic superfinishing makes a gearbox more efficient than other manufacturing processes. In addition, it improves the lifespan and durability of its components.

Cost

Agricultural gearboxes are critical for the production of the food we eat. With heightened food demand, a worn out gear will lead to increased equipment wear and downtime, resulting in significant losses for farmers. Agricultural gearboxes should be of high quality, as they are critical for the whole food chain. These gears can be costly to replace and can cause significant downtime, resulting in a failure to meet the demand.
To determine the cost of an agricultural gearbox, you need to compare the prices offered by different manufacturers. If you’re planning to purchase a new agricultural gearbox, look for one that’s manufactured by an authentic equipment manufacturer such as CZPT. Don’t settle for a gearbox that’s not manufactured by an OEM, as it won’t last long. Also, check the safety section of the manufacturer’s website for advice on selecting a gearbox for your needs.

editor by czh 2023-01-09